How to make recycled and bio-based materials sublime?

22 June 2021

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Focus on new materials

Beauty brands favor recycled, organic or bio-based materials, while not compromising on quality and aesthetics.

However, these “non-homogeneous” materials (mixture of different batches, impurities and colors, etc.) often present difficulties during processing (appearance defects and moldability). The industrial challenge then lies in the search for stable processes.

Roctool Innovation

Throughout the years, Roctool has developed a unique know-how on surface quality with its Heat & Cool technology that transforms sustainable resins into nothing short of exceptional.

How? By heating the mold by induction, this innovative process allows better flow of the materials inside the mold. It eliminates defects such as: weld lines, shrinkage and blush, regardless whether the parts are thin or thick. Roctool technology also optimizes glossy or matt finishes, different contrasts and textures, via the Ultra Surface Replication™ of up to 97.2% (depending on the material used).

Faced with the challenges of increasingly responsible packaging, Roctool’s innovative Heat & Cool technology makes it possible to obtain parts of remarkable quality (glossy, high-quality appearance and replication, etc.) heating the mold by induction. Particularly suited to recyclable, recycled and bio-based materials, Roctool technology facilitates injection molding, reduces injection pressure and reduces or eliminates secondary operations. A significant ecological gain.

A reduced carbon footprint

Improving the general condition of the part means there is no need for secondary operations, such as spray or paint which are often used to hide defects that are deemed “unacceptable” by brands. Therefore, doubling the environmental performance.

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Helping brands decide

Roctool Lab helps brands accelerate injection molding innovation through advanced material testing, texture development, and prototyping support. Combining engineering, creativity, and manufacturing expertise, the lab enables faster validation of surface finishes and molding technologies for automotive and consumer product applications.

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Flawless parts

Roctool molding technology helps manufacturers achieve superior injection molding surface quality with high-definition textures, gloss and matt finishes, and defect-free aesthetics directly from the mold. By eliminating painting and secondary operations, companies can accelerate production while reducing environmental impact and manufacturing complexity.

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Roctool Beauty

Roctool technologies help beauty packaging manufacturers achieve luxury packaging finishes directly from the mold. High-end glossy, matt, and textured surfaces can be produced without secondary painting operations, reducing production steps while supporting more sustainable and efficient manufacturing processes.

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ROCTOOL TECHNOLOGY

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ECO-MOLDING™

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Automotive, Aerospace, Electronics, Beauty, Consumer Goods, Medical

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Feasibility Study, Engineering, Analysis & Tool Design, Components, Installation

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