How to make recycled and bio-based materials sublime?

22 June 2021

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Focus on new materials

Beauty brands favor recycled, organic or bio-based materials, while not compromising on quality and aesthetics.

However, these “non-homogeneous” materials (mixture of different batches, impurities and colors, etc.) often present difficulties during processing (appearance defects and moldability). The industrial challenge then lies in the search for stable processes.

Roctool Innovation

Throughout the years, Roctool has developed a unique know-how on surface quality with its Heat & Cool technology that transforms sustainable resins into nothing short of exceptional.

How? By heating the mold by induction, this innovative process allows better flow of the materials inside the mold. It eliminates defects such as: weld lines, shrinkage and blush, regardless whether the parts are thin or thick. Roctool technology also optimizes glossy or matt finishes, different contrasts and textures, via the Ultra Surface Replication™ of up to 97.2% (depending on the material used).

Faced with the challenges of increasingly responsible packaging, Roctool’s innovative Heat & Cool technology makes it possible to obtain parts of remarkable quality (glossy, high-quality appearance and replication, etc.) heating the mold by induction. Particularly suited to recyclable, recycled and bio-based materials, Roctool technology facilitates injection molding, reduces injection pressure and reduces or eliminates secondary operations. A significant ecological gain.

A reduced carbon footprint

Improving the general condition of the part means there is no need for secondary operations, such as spray or paint which are often used to hide defects that are deemed “unacceptable” by brands. Therefore, doubling the environmental performance.

Our Last News

RTF at JEC – Press Release

Roctool will introduce Roctool Thermal Fusion (RTF™) at JEC World 2026 with live molding demonstrations. The technology enables in-mold consolidation and assembly of thermoplastic composite components, reducing part count and eliminating secondary operations while improving structural performance and surface quality for industrial manufacturing applications.

read more
Two weeks to go until JEC World 2026

Two weeks to go until JEC World 2026

Roctool Thermal Fusion will be demonstrated live at JEC World 2026, showcasing a new approach to processing thermoplastic composites. Using induction heating, the technology improves integration, production efficiency, and surface quality for manufacturers seeking scalable, high-performance composite manufacturing solutions.

read more

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ECO-MOLDING™

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